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UPS Knowledge Series · Part 3 of 6

UPS Sizing — How to Calculate VA, Watts and Runtime Correctly

Apparent power vs. real power · Power factor · Runtime calculation · Redundancy

Practical examples · Formulas · Load assessment · N+1 redundancy

Contents of this part

» VA vs. Watts: Apparent and Real Power
» Load Assessment
» Runtime Calculation
» Redundancy Concepts (N+1, 2N)
» Practical Example
» FAQ
Online UPS in a data centre powering servers
Online UPS installation in data centre — Source: Wikimedia Commons (CC BY-SA)

VA vs. Watts: Apparent Power and Real Power Explained

UPS capacity is stated in two units that often cause confusion: VA (Volt-Ampere) and Watts (W). The relationship:

Real Power (W) = Apparent Power (VA) × Power Factor (cos φ)
Device type cos φ Note
Modern servers, redundant PSU 0.95–1.0 Active PFC
PC PSU (ATX), switches 0.9–0.95 80-Plus certified
Older equipment, transformers 0.6–0.8 Calculate conservatively
Motors, frequency inverters 0.7–0.85 Inductive load

Load Assessment: What Needs to Be Protected?

Device type Typical consumption (W) Note
Tower server (1 CPU, 16 GB RAM) 100–200 W Idle/load varies considerably
Rack server (1U, 2 CPU) 200–500 W Up to 600 W under load
NAS (4–8 bay) 30–80 W HDD spin-up can create peaks
24-port switch (L2) 15–40 W PoE switch considerably more
Firewall / router 20–60 W

Recommendation: Plan a 20–25 % safety buffer on top of the assessed load. UPS units operate at their optimal efficiency at 50–80 % load — not at 100 %.

Runtime Calculation: How Long Does the Battery Last?

Runtime (h) ≈ (Battery capacity Ah × Battery voltage V × Efficiency) ÷ Load (W)

Example: 12 V / 7 Ah battery, 300 W load:
Runtime ≈ (7 Ah × 12 V × 0.85) ÷ 300 ≈ 14 minutes
Scenario Goal Recommendation
Orderly shutdown 5–15 minutes Standard UPS with internal battery is sufficient
Bridge to generator 10–30 minutes Add external battery modules (EBM)
Long-term operation > 1 hour Multiple EBM or large battery cabinet, UPS Batteries
UPS in tower and rack-mount form factors
UPS units in tower and rack-mount configurations — Source: Wikimedia Commons (CC BY-SA)

Redundancy Concepts: N+1 and 2N

N+1 Redundancy

One additional UPS stands by and takes over if an active unit fails. Example: 3 UPS units for a load requiring 2. Cost-effective, uptime 99.9–99.99 %.
2N Redundancy

Two completely independent UPS systems feed the load via separate feeds. Highest availability for Tier III/IV data centres. Uptime up to 99.999 %.

Practical Example: Small Data Centre (SME)

Device Qty Unit power (W) Total (W)
Rack server (2U, 2 CPU) 4 350 W 1,400 W
48-port PoE switch 2 120 W 240 W
Enterprise firewall 1 60 W 60 W
NAS (8 bay) 1 70 W 70 W
Total load 1,770 W
+ 25 % buffer 2,213 W
Recommended UPS size (cos φ=0.9) ≈ 3,000 VA

Frequently Asked Questions on UPS Sizing

Can I run a UPS at 100 % load?
Technically yes, economically no. In the optimal efficiency range (50–80 % load) the UPS runs most efficiently and generates least heat. 100 % load shortens component life and leaves no headroom for inrush currents. Rule of thumb: always plan 20–25 % buffer.
How does temperature affect battery runtime?
Significantly. VRLA lead-acid batteries lose approximately 50 % capacity for every 10 °C above 25 °C. At 35 °C ambient temperature, a UPS will run roughly half as long as the datasheet states (measured at 25 °C reference temperature). Temperature also affects lifespan: see Part 4: UPS Batteries & Maintenance.
What are external battery modules (EBM)?
External battery modules (EBM, also BP = Battery Pack) are separate units connected to compatible UPS to multiply runtime. Compatibility is manufacturer-specific. Typical: Effekta EBM, APC Smart-UPS SUA BPX, Eaton EBM. UPS batteries and accessories in the shop.
UPS Consultation and Direct Purchase
We help you size your UPS correctly. All UPS in the shop or contact us: +49 (0)7666 / 88499-0sales@industry-electronics.com
UPS up to 1000VAUPS up to 3000VAUPS up to 2000VAUPS up to 5000VAUPS Batteries

More parts of the UPS Knowledge Series

Part 1: UPS Basics
Part 2: UPS Topologies
✓ Part 3: UPS Sizing (this page)
Part 4: UPS Batteries & Maintenance
Part 5: UPS for Servers & Networks
Part 6: UPS Manufacturer Comparison
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