General
Degree of protection	oil resistant
Nominal voltage	300/500 V
Test voltage	3000 V
Temperature range in motion	-5 to +70 °C
Temperature range, non-operating	-40 to +70 °C
Bending radius	12,5 x cable diameter
Flame retardancy	VDE 0472 T. 804, test type B (IEC 332-1)
Oil resistance	very good
Conductor marking	VDE 0293-308
Conductor	Copper stranded wire, bare, fine-stranded
Conductor class	VDE 0295 Class 5
Wire insulation	PVC
Sheath	PVC special compound
Colour	Grey
Number of cores	7
Core cross section	1,5 mm²
Protective conductor

The flexible control cable H05VV5-F 7G1,5 from Xaver Bechtold is an oil-resistant PVC control cable designed for use in industrial applications. It complies with DIN VDE and HAR standards and is used in areas such as machine tool and packaging machinery construction, conveyor and automation technology, automotive industry, and CNC machining centers. The cable features a grey sheath made of PVC special compound, offering high oil resistance, and is suitable for both moving and stationary applications. The construction includes fine-stranded, bare copper conductors according to VDE 0295 Class 5, stranded in layers. The core insulation is made of PVC, and core identification follows VDE 0293-308. The marking JZ indicates black cores with continuous digit printing and a green-yellow protective conductor, while OZ denotes black cores with digit printing without a protective conductor. The cable is equipped with a protective conductor, indicated by the marking G.

Applications

The control cable H05VV5-F 7G1,5 is designed for use in industrial environments where high mechanical stress, oil and chemical exposure, and flexible cable movement occur. It is commonly used in machine construction, automation systems, and conveyor technology, where a reliable and durable electrical connection is required. The oil-resistant PVC sheath protects the cable from wear caused by hydraulic oils and other liquid media, extending the cable’s service life and enhancing operational safety.

Functions and Equipment in Detail

The cable consists of seven individual cores, each with a cross-section of 1.5 mm², where each conductor is made of fine-stranded, bare copper wires according to VDE 0295 Class 5. This construction ensures high flexibility and mechanical robustness, especially under frequent bending. The PVC core insulation provides good electrical insulation, while the grey PVC special compound sheath enhances oil resistance and mechanical strength. Core identification is achieved through continuous digits printed on black cores, with the green-yellow protective conductor clearly identifiable. The cable is designed for use in both moving and stationary installations, with a bending radius of 12.5 times the cable diameter under flexible use.

Technology Explained Simply

The rated voltage of the cable is 300/500 V, meaning it is suitable for applications with an operating voltage up to 500 V. The test voltage of 3000 V serves as a safety margin and ensures electrical insulation under extreme conditions. The temperature resistance is -5 °C to +70 °C for moving applications and -40 °C to +70 °C for stationary use, making the cable suitable for a wide range of environments. Flame retardancy according to VDE 0472 Part 804, test method B (equivalent to IEC 332-1), protects the cable against flame propagation, which is important in industrial installations. Oil resistance according to DIN VDE 0281 Part 1 ensures that the cable maintains its function even when in contact with hydraulic oils and other liquid media.

Compatibility and Accessories

The control cable H05VV5-F 7G1,5 is compatible with standard plug connectors and cable glands designed for PVC control cables. It can be used in combination with other control cables of the same type to build complex cabling systems in machines and plants. The cable is suitable for use in both open and enclosed installations, with mechanical stress and environmental conditions influencing the choice of installation method. The use of cable protection conduits or cable ducts may be recommended depending on the application to provide additional protection.

Installation and Mounting

The cable is mounted by wiring into machines, plants, or control systems. Its flexible construction allows for easy bending and routing, especially in confined spaces or complex routing paths. For moving applications, a sufficient bending radius of 12.5 times the cable diameter must be maintained to avoid mechanical damage. The ends of the cable can be fitted with appropriate plug connectors or cable lugs to ensure a secure electrical connection. Installation is typically carried out by qualified personnel familiar with electrical regulations.

Operational Advantages

The control cable H05VV5-F 7G1,5 offers high reliability and longevity in industrial applications. The oil-resistant PVC sheath protects the cable from wear caused by liquid media, while the fine-stranded copper wire ensures high flexibility and mechanical strength. Flame retardancy increases safety in the installation, and high electrical insulation ensures stable operation. Clear core identification simplifies installation and maintenance, and compatibility with standard components enables easy integration into existing systems.