General
Nominal voltage	300/500 V
Test voltage	4000 V
Temperature range in motion	-5 to +70 °C
Temperature range, non-operating	-40 to +80 °C
Bend radius for fixed installation	4 x cable diameter
Bend radius flexible	15 x cable diameter
Flame retardancy	VDE 0472 Teil 804, Prüfart B (IEC 332-1)
Conductor	Copper stranded wire, bare, fine-stranded
Conductor class	VDE 0295 Class 5
Wire insulation	PVC
Conductor marking	VDE 0293-308, JZ (black conductors with digit print, green-yellow protective conductor)
Material outer sheath	PVC
Sheath colour	Grey
Chemical resistance	Resistant to acids, alkalis, certain hydrocarbon compounds

The control cable YSLY-JZ 5X16 from Xaver Bechtold is a flexible control cable for use in industrial plants, particularly in machine tools, conveyor and assembly lines, material handling systems, and general plant engineering. It is designed for fixed installation and flexible application, where the cable movement must occur without tensile stress and without forced guidance. The cable can be used in dry, damp, and wet rooms, making it suitable for various industrial environments.

Applications

The cable is intended for use in production plants and automation systems where reliable signal and control transmission is required. It is particularly suitable for applications involving moderate mechanical stress, such as in assembly or production lines. The operating conditions include both stationary and mobile installations, with mobile use requiring free movement without tensile load.

Functions and Equipment in Detail

The control cable consists of bare, fine-stranded copper conductors according to VDE 0295 Class 5, designed for high flexibility and durability under frequent movement. The conductors are insulated with PVC and marked in accordance with VDE 0293-308. The marking JZ indicates that the conductors are black and marked with a continuous numerical print, including a green-yellow protective conductor. The conductors are stranded in layers, ensuring even distribution of mechanical stress and improved flexibility. The sheath is made of PVC in grey colour and features the marking of designation, dimensions, and VDE registration number.

Technology Explained Simply

The rated voltage is 300/500 V, indicating the maximum voltage the cable can transmit continuously. The test voltage of 4000 V serves as a safety test to verify insulation strength. The temperature range is -5 °C to +70 °C for mobile installation and -40 °C to +80 °C for fixed installation, enabling use in various environments. The bending radius is 4 times the cable diameter for fixed installation and 15 times for flexible use, to prevent mechanical damage. Flame retardancy corresponds to VDE 0472 Part 804, Test Method B (equivalent to IEC 332-1), ensuring limited flame spread. The cable is largely resistant to chemical influences such as acids, alkalis, and certain hydrocarbon compounds, enhancing safety in industrial environments.

Compatibility and Accessories

The control cable is designed for use in systems requiring flexible and reliable signal transmission. It can be connected with standard connectors, cable lugs, and other connection elements suitable for PVC insulation. The JZ marking with green-yellow protective conductor ensures compliance with VDE regulations for protective conductors in electrical installations.

Installation and Mounting

Installation is either fixed or flexible, with flexible use requiring movement without tensile stress and without forced guidance. Bending radii must be observed to ensure cable lifespan. Installation in dry, damp, or wet rooms is possible, provided environmental conditions do not exceed temperature and humidity limits. The cable is designed for industrial applications and requires no special mounting aids.

Operational Advantages

The control cable offers high mechanical and chemical resistance, increasing reliability in demanding industrial environments. The flexible construction with fine-stranded copper conductors enables long service life under mobile installation. Clear conductor marking simplifies installation and maintenance. Flame retardancy and chemical resistance enhance safety and operational reliability in production plants. The cable is suitable for a wide range of applications in plant engineering and meets required standards for control cables.