The WireXpert INDUSTRIAL copper cable certifier from manufacturer Softing IT Networks, type WX_IND_HC, is a professional measuring device for certifying copper cable installations in industrial environments. It enables testing of cables in categories D, E and EA up to a frequency of 500 MHz. The device is specifically designed for use in demanding industrial environments, where high mechanical loads, emissions and environmental influences can affect the reliability of data cables. Certification is performed using the Dual Control System – DCSTM, which enables bidirectional communication between two identical handheld devices, allowing precise end-to-end testing without additional reference cables. This system ensures high measurement accuracy and reduces error susceptibility during installation and maintenance of network infrastructures.

Applications

The certifier is intended for use in industrial networks, particularly in installations with high requirements for signal integrity and mechanical robustness of cabling. Typical application scenarios include testing cables in automation technology, manufacturing industry, energy supply, and safety-critical installations. Testing is performed under real operating conditions, and the devices can be used in harsh environments with vibrations, dust and humidity. Certification is carried out in accordance with international standards to ensure compliance of cable installations with applicable standards.

Functions and equipment in detail

The delivery scope includes two identical handheld devices, each equipped with a Li-ion battery, power supply, hard-shell case, calibration certificate, and evaluation software eXport. The devices are designed for mobile use and enable cable testing without stationary infrastructure. The evaluation software eXport is used for documentation and analysis of measurement results, enabling traceable and archivable test reporting. Additionally, two Class EA end-to-end adapters are included, enabling precise measurement of the entire cable run. The adapters are designed for use with industrial connectors and ensure reliable contact.

Technology explained simply

Testing is performed via the Dual Control System – DCSTM, where both devices communicate with each other over a network cable. This enables bidirectional measurement, where each device functions as both transmitter and receiver. The measurement includes parameters such as continuity resistance, impedance, crosstalk and attenuation, which are decisive for assessing signal quality. The frequency bandwidth of up to 500 MHz enables certification of cables designed for Gigabit Ethernet and higher data rates. The devices are equipped with integrated calibration to ensure high measurement accuracy. Results are displayed in real time and can be exported via USB stick or the evaluation software eXport.

Compatibility and accessories

The device is compatible with a wide range of industrial connectors, including M12 connectors in variants D and X, as well as RJ45 connectors. The delivery scope includes two Tera pre-Link test cables (part number 228153), one reference cable (part number 228080), two M12 D sockets (228155), two M12 X sockets (228156), two M12 D plugs (228157), two M12 X plugs (228158), two RJ45 sockets (228162), and two RJ45 plugs (228154). These components enable adaptation to various cable types and connectors commonly used in industrial applications. Additionally, a headset (1 pair) is included, enabling communication between the two test partners during measurement.

Installation and mounting

Installation is performed by connecting the two handheld devices via test cables at the ends of the cable run to be tested. The devices are connected at respective endpoints, with connectors selected according to the requirements of the cable installation. Testing is initiated via DCSTM, where the devices automatically set measurement parameters and evaluate results. Results are displayed directly on the device screens and can be documented using the evaluation software eXport. The devices are designed for easy operation, with a quick-start guide supporting user handling.

Advantages in operation

The WireXpert INDUSTRIAL offers high measurement accuracy and reliability, which are crucial for certifying industrial cable installations. Bidirectional measurement via DCSTM reduces error sources and enables precise assessment of cable quality. Mobile use of the devices allows flexible testing at various locations, reducing maintenance and installation times. The integrated evaluation software eXport enables structured documentation of test results, which is important for quality management and traceability. The use of industrial connectors and the high mechanical robustness of the devices ensure reliable functionality even in demanding environments.