Eigenschaften
AC / AC ramp	40 - 5 350 V
Resolution / accuracy	10 V / ±1 % L
Maximum current	200 mA
Measurement of I range / accuracy	100 mA / 200 mA ±2 % L
Test voltage	100 V / 250 V / 500 V / 1 000 V
Inductance range / resolution / accuracy	15 mH / ±10 % L
Impulse test	x 0,5; x 1; x 2; x 4; x 5; x 10 (DC) IΔ;n
Isolation current resolution / accuracy	0,1 mA; -0% +(7% L + 2 mA)
Voltage and frequency of installation	190,0 - 440,0 V; 45-55 Hz
Measurement range / accuracy	40 A / ±2,5 % L
Dimensions / weight	407 x 341 x 205 mm; 16 kg

The CA 6163 from Chauvin Arnoux is a professional installation tester for electrical safety testing of devices, machines and enclosures. It is particularly used for conformity testing within final inspection, recurring tests, as well as during maintenance and repair work. The device is designed for use in industrial electrical engineering, by manufacturers of electrical equipment, electricians, maintenance companies, service providers and testing facilities. It enables comprehensive testing in accordance with applicable standards and regulations to ensure the safety of electrical installations.

Applications

The CA 6163 is primarily used in industrial electrical engineering to test the electrical safety of machines, enclosures and electrical devices. It is suitable for manufacturers conducting conformity testing as part of CE marking, as well as for electricians testing low-voltage enclosures. Maintenance companies also use the device for regular testing of machine fleets, service providers for repairs and conformity testing, and testing facilities for recurring inspections. Technical training centres use the tester for training skilled personnel.

Functions and Equipment in Detail

The CA 6163 offers a wide range of testing functions, including continuity testing in 2- or 4-wire measurement with test currents of 0.1 A, 0.2 A, 10 A and 25 A, as well as voltage drop measurement. Insulation testing reaches up to 50 GΩ with an accuracy of ±10 % L. Testing of RCD switches (FI protection switches) is performed for types A, AC, B, B+, F and EV, with test voltages of 100 V, 250 V, 500 V and 1 000 V. Loop impedance (Zs) and line impedance (Zi) can be measured, with the Zs range up to 2 000 Ω and the Zi range up to 400 Ω. Earth leakage current measurement is performed directly, differentially and by substitution, with contact leakage current up to 30 mA measurable. Touch current measurement is performed both unweighted and weighted. Additionally, power measurements in single-phase and three-phase networks can be made, phase sequence can be determined, and discharge time can be measured.

Technology Explained Simply

The tester features a touch colour display with a resolution of 800 x 480 pixels and a screen size of 5 inches. The user interface is multilingual and supports help screens with text, symbols and images to guide the user through testing procedures. Measured values are displayed with an accuracy of ±1 % L for voltage measurements (40–5 350 V) and ±2 % L for current measurements (100 mA / 200 mA). The maximum measurement is 1 000 MΩ with an accuracy of ±10 % L. The test voltage can be set in steps of 100 V, 250 V, 500 V and 1 000 V. Impulse testing is performed in factors of x 0.5 to x 10 (DC) relative to IΔ;n. The disconnection time is measured with an accuracy of ±2 ms. The ramp test enables continuous voltage increase in 22 steps from 0.3 x IΔ;n to 1.06 x IΔ;n. Time and voltage measurement (Up) is performed in the range of 0.1 s to 9.9 s with an accuracy of ±(1 % L + 1 pt). Network voltage measurement is performed in the range of 190.0–440.0 V at a frequency of 45–55 Hz.

Compatibility and Accessories

The CA 6163 is equipped with various interfaces, including USB-B, two USB-A ports, WLAN, as well as connections for START/STOP pedals, DOOR OPEN signal, HT pistol trigger, warning lamps, barcode scanner, RFID scanner and label printer. The device supports communication with PC software for analysis and reporting via WLAN or USB. The software enables transmission and evaluation of test data. Suitable accessories include Kelvin crocodile clips 25 A with 2.5 m cable, a set of three test probes (red, green, blue), a set of three crocodile clips (red, green, blue), a USB-A/USB-B cable, a connection cable with three separate safety test leads (red, blue, green), a power cable, HV test pistols with 15 m and 3 m cable, a CEE adapter 16A, crocodile clips CAT IV-1000 V 15 A red+black, test probes with 4 mm socket CAT IV and CAT III 1000 V PVC red and black, and a transport bag. High-voltage testing is performed in ramp and impulse mode, with test voltage up to 1 000 V.

Installation and Mounting

The CA 6163 is delivered in a yellow construction case and is designed for use in industrial environments. Power supply is via 230 VAC ±10 %. Operating temperature ranges from 0 °C to +45 °C, and storage temperature from -30 °C to +60 °C. The device is rated IP 64 when closed and IP 40 when open, as well as mechanical protection grade IK 08. Electrical safety complies with standards IEC 61010-1, IEC 61010-2-030, IEC 61010-2-034 and IEC 61010-2-032. Equipment class is 300 V CAT II and 300 V CAT III, as well as 600 V CAT III. Standards compliance includes IEC 61557-1, -2, -3, -4, -6, -7, -10, -13, -14, -16 (partially). Testing is performed in accordance with standards IEC/EN 60204-1, IEC/EN 61439-1, IEC/EN 60335-1, IEC/EN 62368-1, IEC/EN 60598-1, IEC/EN 60974-4 (partially), EN 50699 and EN 50678.

Operational Advantages

The CA 6163 stores up to 100,000 tests and enables automatic printing of Pass/Fail labels via an integrated label printer. Operation is via a touchscreen, which can also be used with gloves. Four express command buttons provide quick access to functions such as printing, help, main screen and return to previous menu. Software updates are conveniently performed via a USB stick. Integrated measurement circuits simulate human body impedance to ensure touch current measurement in accordance with standards. Automatic discharge of the test object after testing protects the user from dangerous voltages. Maximum test duration is 40 minutes, with duration varying depending on test type. Tests can be automatically stopped once the result stabilises, or after a programmed time (timer) or manually stopped. Equipment class and safety standards ensure safe operation even during high-voltage testing.

Functions and Equipment in Detail

The CA 6163 is equipped with an integrated power connection with switch and indicator light. Remote control is via a foot switch system and an HV test pistol trigger. Warning and signal lamps are powered by the device. Interfaces include a USB-B port for connection to a PC, WLAN connection, an illuminated START/STOP switch, and USB-A ports for label printer, barcode reader, transponder reader and USB stick. Safety features include two-hand operation, optical indication of high voltage, a specified pressure time for the test trigger, and automatic discharge of the test object after testing. Testing is performed in accordance with standards IEC/EN 61010-031 and IEC/EN 61180 for high-voltage testing.

Technology Explained Simply

Loop impedance (Zs) measurement is performed without disconnection, with a range up to 2 000 Ω and an accuracy of ±5 % L. High-current Zs and Zi measurement reaches up to 400 Ω with an accuracy of ±5 % L. Inductance measurement is performed in the range of 15 mH with an accuracy of ±10 % L. Power measurements are performed in single-phase and three-phase networks. Discharge time measurement is performed in accordance with standards. RCD switch testing is performed in ramp and impulse mode. Continuity testing is performed in 2- or 4-wire measurement with test currents of 0.1 A, 0.2 A, 10 A and 25 A. Voltage drop measurement is performed with a test current of 25 A. Insulation testing is performed with test voltages of 100 V, 250 V, 500 V and 1 000 V. Maximum measurement is 1 000 MΩ with an accuracy of ±10 % L. Earth leakage current measurement is performed directly, differentially and by substitution. Touch current measurement is performed both unweighted and weighted. Phase sequence measurement is performed in single-phase and three-phase networks. Discharge time measurement is performed in accordance with standards.

Compatibility and Accessories

The device is equipped with various interfaces, including USB-B, two USB-A ports, WLAN, as well as connections for START/STOP pedals, DOOR OPEN signal, HT pistol trigger, warning lamps, barcode scanner, RFID scanner and label printer. Communication with PC software is via WLAN or USB. The software enables transmission, analysis and reporting of test data. Suitable accessories include Kelvin crocodile clips 25 A with 2.5 m cable, a set of three test probes (red, green, blue), a set of three crocodile clips (red, green, blue), a USB-A/USB-B cable, a connection cable with three separate safety test leads (red, blue, green), a power cable, HV test pistols with 15 m and 3 m cable, a CEE adapter 16A, crocodile clips CAT IV-1000 V 15 A red+black, test probes with 4 mm socket CAT IV and CAT III 1000 V PVC red and black, and a transport bag. High-voltage testing is performed in ramp and impulse mode, with test voltage up to 1 000 V.

Installation and Mounting

The CA 6163 is delivered in a yellow construction case and is designed for use in industrial environments. Power supply is via 230 VAC ±10 %. Operating temperature ranges from 0 °C to +45 °C, and storage temperature from -30 °C to +60 °C. The device is rated IP 64 when closed and IP 40 when open, as well as mechanical protection grade IK 08. Electrical safety complies with standards IEC 61010-1, IEC 61010-2-030, IEC 61010-2-034 and IEC 61010-2-032. Equipment class is 300 V CAT II and 300 V CAT III, as well as 600 V CAT III. Standards compliance includes IEC 61557-1, -2, -3, -4, -6, -7, -10, -13, -14, -16 (partially). Testing is performed in accordance with standards IEC/EN 60204-1, IEC/EN 61439-1, IEC/EN 60335-1, IEC/EN 62368-1, IEC/EN 60598-1, IEC/EN 60974-4 (partially), EN 50699 and EN 50678.

Operational Advantages

The CA 6163 stores up to 100,000 tests and enables automatic printing of Pass/Fail labels via an integrated label printer. Operation is via a touchscreen, which can also be used with gloves. Four express command buttons provide quick access to functions such as printing, help, main screen and return to previous menu. Software updates are conveniently performed via a USB stick. Integrated measurement circuits simulate human body impedance to ensure touch current measurement in accordance with standards. Automatic discharge of the test object after testing protects the user from dangerous voltages. Maximum test duration is 40 minutes, with duration varying depending on test type. Tests can be automatically stopped once the result stabilises, or after a programmed time (timer) or manually stopped. Equipment class and safety standards ensure safe operation even during high-voltage testing.